MILLING
NPA 12/2017


MULTI-MASTER_SOLID-FEED-MILL

IC882 and IC5820
New High Performance Milling Grades for Machining Titanium, Stainless Steel and High Temperature Alloys



Today, as more and more titanium parts are necessary for the construction of modern airplanes, the aerospace industry is in constant demand to increase cutting tool performance for machining titanium. To comply with this high market demand, ISCAR is introducing new IC882 and IC5820 carbide grades that feature a more productive means of machining titanium alloys. These include the common Ti6Al4V and tougher, harder to cut titanium alloys such as Ti-5Al-5V- 5Mo-3Cr (Ti 5-5-5-3), Titanium Ti-10V-2Fe-3Al (Ti 10-2-3) and other super alloys.

IC882
Grade IC882 features a very tough and strong substrate. The fracture toughness (K1c) that measures the resistance of material to the propagation of a crack in the substrate is at least 20% higher when compared to the competitor’s carbide grades, the ones that are equivalent to ISCAR’s carbide grades IC328, IC330, and IC830.The IC882 with its tough carbide substrate, new PVD hard coating and SUMO TEC® post-coating treatment substantially improves impact strength, hot hardness, oxidation resistance, notch wear and built-up edge resistance; all contributing to longer tool life, reliable results on wear and chipping resistance for higher metal removal rates and reduced production costs per part.


Rake & edge wear images
after 20 minutes on Ti6Al4V
roughing conditions.

The new IC882 grade is intended mainly for machining titanium alloys and heat resistant steels. In addition, it can be used successfully for milling stainless steel and high-temperature super alloys (HTSA) at medium to high cutting speeds, even under unfavorable machining conditions or interrupted cuts. The ISO application range of grade IC882 is M25-M45 / S20-S30.

Applications
  • Milling titanium alloys at moderately stable and unstable conditions
  • Milling stainless steel at moderate to high cutting speeds
  • Interrupted cutting applications

Milling AISI 420 - Tool Life Comparison


IC5820
Grade IC5820 has a very tough, strong carbide substrate combined with CVD new hard coating and SUMO TEC® post coating treatment. It features a substantially improved impact strength, higher hot hardness, oxidation, notch wear and built-up edge formation resistance. These contribute to longer tool life, reliable wear and chipping resistance. The IC5820 grade enables the increase of cutting speeds that result in higher metal removal rates and reduced production cost per part. Mainly used for milling titanium alloys.
The ISO application ranges of grade IC5820 are M20-M35 / S15-S25.

Applications
  • Same as grade IC882
  • 20% - 30% higher cutting speeds vs. existing known carbide grades
  • Requires high flow rate and pin pointed coolant; best performance achieved with high-pressure coolant.


Milling Grades Relative Application Areas

Most field tests were very successful with advantageous results when compared to ISCAR grades vs. competitors’ grades.



Material: TiAl6V4

Material: AISI 304

Material: AISI 420 (1.4021)

Turbine Blade
Material: S.S. Cr-Mo-W-V (HRC31-36)




Material: Titanium 10.2.3

Material: Titanium Ti-5AL-2.5Sn



Application: Deep shoulder milling – Extended flute cutter
Part name: Jet Engine Mount
Material: Titanium 6Al4V cast
Machine: Makino T1
Coolant: Pressure 70 bar 100 lit/min



Competitor
Insert tool life - 60 min



Iscar
SDHX 120508-PD-N IC5820
First Front Row
Insert wear after 300 min




Attached is a list of inserts made from IC882 and IC5820 and cutting speed recommendations for both grades.

Cutting Speed Recommendations for Milling Cutters Carrying Inserts Made from IC 882 and IC 5820



The new grades have already increased ISCAR’s successful penetration in the aviation and aerospace industries.

IC882

3309408 BLR D160-QT IC882
3309409 BLR D200-QT IC882
3309410 BLR D250-QT IC882
3309411 BLR D300-QT IC882
3309412 BLR D320-QT IC882
3309418 FF WOCT 09T320T IC882
3309416 FFQ4 SOMT 120516HP IC882
3309413 H600 WXCU 05T312HP IC882
3309414 H600 WXCU 070515HP IC882
3309415 H600 WXCU 080612HP IC882
3309419 P290 ACKT 1204PDR-FW 882
5668576 P290 ACKT 1806PDR-FW 882
3309420 RCCT 1206MO IC882
3309421 RCCT 1206MO-T IC882
5668376 SDHT 100408-PDEN IC882
3309425 SDHX 120508-PD-N IC882

IC5820

3309561 FFQ4 SOMT 120516HP IC5820
3309562 H600 WXCU 05T312HP IC5820
3309563 H600 WXCU 070515HP IC5820
3305260 SDHT 100408-PDEN IC5820
3315344 SDHT 120508-PDEN IC5820
3309559 SDHW 100408-TN IC5820
3320555 SDHW 100408-TN-CS IC5820
3305229 SDHX 120508-PD-N 5820











Availability
In stock.


Prices
Your price list will be sent to you by the pricing department and it is available in the GAL system.
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