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GROOVE TURN
NPA 25/2018
GIMT – Grooving and Turning Inserts with a New Advanced Chipformer
Highlights
- New GIMT Groove-Turn chipformer for cut-grip pressed insert
- Optimized for 4 applications: Grooving, Partial Grooving, Turning and Finish Turning
- Standard widths 3, 4,5 & 6 mm
Groove-Turn inserts are used in four different applications:Full Width Grooving, Partial (finish) Grooving, Finish Turning, Turning
Most of the chipformers available in the market perform well in one or two of the above-mentioned four applications, but very rarely in all of them.
Based on ISCAR’s accumulated experience and intensive R&D, a unique GIMT insert with a new chipformer has been designed that excels in all four applications, providing efficient chip control in a wide range of machining conditions. The GIMT inserts were optimized for steel materials but they also function very well on stainless steel and high temperature material groups. The GIMT inserts are available in standard widths of 3, 4, 5 and 6 mm.
The new inserts provide a high-performance and cost-effective solution, which can eliminate the use of different insert types for each application, reduce stock requirements, and provide end users with higher flexibility.
Full Width Grooving
Partial (finish) Grooving
Finish Turning
Turning
Side turning land with constantly varying rake angle for better chip formation
Deflector with a wavy contour
Optimized radius area for excellent chip control in small ap for both
partial grooving and finish turning
“F” style frontal deflector for improved chip control in full width grooving (5, 6 mm width only)
Variable width in the frontal land for earlier chip control at low feed rates
Chip Control Range
GIMT 608
(Grooving)
W (mm)
f (mm/rev)
6
R+0.1=0.9
0.15
0.40
(Turning)
ap (mm)
f (mm/rev)
6
R+0.1=0.9
0.10
0.40
(Grooving)
W (mm)
f (mm/rev)
6
R+0.1=0.5
0.15
0.35
(Turning)
ap (mm)
f (mm/rev)
6
R+0.1=0.5
0.10
0.30
Workpiece Material: SAE 4340
Insert: GIMT 304
Vc: 120 m/min
f mm/rev
ap mm
Application: Turning
Workpiece Material: SAE 4340
Insert: GIMT 304
Vc: 120 m/min
f mm/rev
ap mm
TEST REPORTS GIMT 3
| ISCAR | Competitor | |
|---|---|---|
| Insert | GIMT 304 IC808 | 3 mm Grooving Insert |
| Material | Steel 12CrNi4Pb | |
| Operation | External Grooving | |
| Vc (m/min) | 180 | |
| f (mm/rev) | 0.12 | |
| D.O.C (mm) | 2 | |
| Chips |
|
|
TEST REPORTS GIMT 4
| ISCAR | Former | |
|---|---|---|
| Insert | GIMT 404 IC808 | GIMF 406 IC808 |
| Material | Steel 39NiCrMo3 | |
| Operation | External Grooving | |
| Vc (m/min) | 150 | |
| f (mm/rev) | 0.12 | |
| D.O.C (mm) | 15 | |
| Chips |
|
|
TEST REPORTS GIMT 6
| ISCAR | Competitor | |
|---|---|---|
| Insert | GIMT 608 IC808 | 6 mm Grooving Insert |
| Material | Steel 20MnCr5 | |
| Operation | External Grooving | |
| Vc (m/min) | 240 | |
| f (mm/rev) | 0.17 | |
| D.O.C (mm) | 7 | |
| Chips |
|
|
GIMT
Utility Single-Ended Inserts for Grooving and Turning
Utility Single-Ended Inserts for Grooving and Turning
The NPA25-2018's pdf file: View (PDF) or Download (ZIP)
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