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    MILLING
    NPA 28/2017



    ISO TURN

    New CBN Tipped Inserts for Hard Part Turning

    Highlights

    ISCAR is expanding the geometry range of ISOTURN CBN tipped inserts.



    Following market demand for hard part turning and the successful performance results of the currently available CBN inserts, ISCAR is expanding the range of geometries, edge preparations and CBN grade options.



    ISCAR PCBN Grades



     
    Recommended cutting conditions for uncoated CBN Grades

    Workpiece
    material
    Grade Description Cutting mode Feed
    mm/rev
    Depth of cut
    mm
    Continuous cut

    Light interrupted

    Heavy interrupted

    Cutting speed M/Min
    H
    Hardness
    steel
    50-65
    HRC
    IB05H High speed continuous hard turning 100-300 - - 0.03-0.18 0.05-0.30
    IB10H Continuous to light interrupted grade for superior surface finish 30-200 30-150 - 0.03-0.18 0.05-0.30
    IB20H Continuous to ordinarily interrupted turning 30-200 30-200 - 0.03-0.25 0.05-0.50
    IB25H Tough grade for heavily interrupted turning - - 30-200 0.03-0.25 0.05-0.50
    IB90 Toughest grade for heavily interrupted turning - - 30-120 0.03-0.30 0.05-0.50






    Recommended cutting conditions for hardened steel with coated CBN Grades 50-65HRC

    Workpiece
    material
    Grade Description Cutting mode Feed
    mm/rev
    Depth of cut
    mm
    Continuous cut

    Light interrupted

    Heavy interrupted

    Cutting speed M/Min
    H
    Hardness
    steel
    50-65
    HRC
    IB25HC Coated grade for interrupted turning - - 100-220 0.05-0.25 0.10-0.50
    IB25HA Coated grade for light interrupted turning - 100-220 - 0.05-0.25 0.05-0.50
    IB20HC Coated grade for high speed interrupted turning - 150-250 150-200 0.05-0.25 0.05-0.50
    IB10HC Coated grade for high speed continuous turning 150-300 100-300 - 0.05-0.20 0.05-0.30






    Insert Designation Code Key

    Chipbreaker:
    HF- Finishing
    HM- Medium cutting
    01-30: application range according to
    the ISO 513 classification and
    application of cutting materials
    Insert size


    Number of
    cutting edges

    ISO Scale:
    H- Hardened steel
    S- Exotic materials
    Wiper
    Edge preparation type:
    R- Roughing/interrupted: 0.13 mmx35°
    M- Medium/light interrupted: 0.13 mmx25°
    F- Finishing/continuous: 0.13 mmx15°
    S- Sharp edge
    H- Honed (0.03-0.04 mm)
    T- 0.14 mmx20°
    Coating type & solid:
    C- TiN/Ti (C, N, O) coated tipped insert
    A- Ti (C, N) coated tipped insert
    B- Uncoated solid
    D- TiN coated solid





    Recommended CBN Edge Preparation For Typical Applications

    Honed 0.03-0.04 (mm) for superior surface/continuous
    Finishing / continuous: 0.13mmX15°+honing
    Medium / light interrupted: 0.13mmX25°+honing
    Medium / light interrupted: 0.14mmX20°+honing
    Roughing/ interrupted: 0.13mmX35°+honing






    CNGA-2 (CBN)
    80° Rhombic Inserts with 2 CBN Tips for Machining Hardened Steel,
    Sintered Metals and High Temperature Alloys



    DNGA-2 (CBN)
    55° Rhombic Inserts with 2 CBN Tips for Machining Hardened Steel,
    Sintered Metals and High Temperature Alloys



    VNGA-2 (CBN)
    35° Rhombic Inserts with 2 CBN Tips for Machining Hardened Steel,
    Sintered Metals and High Temperature Alloys



    CCGW/CCMW-2 (CBN)
    80° Positive Rhombic Inserts with 2 CBN Tips for Machining Hardened Steel,
    Sintered Metals and High Temperature Alloys



    DCGW/DCMW-2 (CBN)
    55° Positive Rhombic Inserts with 2 CBN Tips for Machining Hardened Steel,
    Sintered Metals and High Temperature Alloys



    VCGW-2 (CBN)
    35° Positive Rhombic Inserts with 2 CBN Tips for Machining Hardened Steel



    VBGW/VBMW-2 (CBN)
    35° Positive Rhombic Inserts with 2 CBN Tips for Machining Hardened Steel
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