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    HOLE MAKING
    NPA 39/2020


    Gundrills and Deep Drilling Heads Carrying Inserts with 3 Chip Splitting Cutting Edges in New Diameter Range Ø28.01- 40.00 mm


    TRIDEEP

    Highlights
    ISCAR and UNITAC are expanding the upper diameter range of the GD-DH gundrills and deep drilling heads family by adding drills in the diameter range of 28.01 to 40.00 mm, carrying new TOGT 130408 and TOGT 140510 inserts featuring 3 chip splitting cutting edges.


    GD-DH
    Gundrills for machining centers and gundrill machines carrying TOGT inserts are now available in new diameter range of 28.01 to 32 mm, in 10 and 20 drilling length to diameter ratios.

    DSD-EF/IF-FT
    Deep single tube drills with external 4 start / internal single thread connection carrying TOGT inserts are now available in the new diameter range of 28.01 to 40 mm. Each item in the attached catalog page represents a diameter range. For a specific head diameter, an order form should be filled out.

    Based on the expansion of the exist gundrills and deep drilling heads, ISCAR/UNITAC is introducing the following new insert size:
    TOGT 130408 and TOGT 140510
    The new TOGT inserts feature 3 chip splitting cutting edges, a positive rake chipbreaker and a wiper for high hole surface quality. The inserts are available in 8 sizes, made from IC908 a versatile PVD coated grade. Available with “DT” and “GF” type chipbreaker.

    Advantages
    • Deep drills with a 3 cutting edged insert (other manufacturers only offer inserts with 1 or 2 cutting edges)
    • Peripherally ground highly accurate insert, providing high hole diameter accuracy of IT10
    • Produces narrow chips for efficient chip evacuation, enabling higher feed rates compared to other drills available in the market
    • A wiper on the insert provides extra fine surface finish.
    • Direct insert mounting - no adjustment needed to achieve accurate hole diameter.



    Main Potential Industries for Deep Drills

    Oil and Gas
    Heavy Industries
    Engineering
    Die Mold
    Shipbuilding
    Automotive
    Power Generation
    Heat Exchangers


    TEST REPORTS
    Machine: Gundrill Machine
    Material: INCONEL 718, 48-52 HRC
    Coolant: Internal

      TRIDEEP Competitor
    Body DSD-EF 31.75-FTIndexable gundrill
    Insert TOGT 130408-DT IC908 Indexable insert
    Guide pad GPS-07-20-120 IC908 Indexable guide pad
    Cutting speed Vc (m/min) 24.3 19.74
    Feed f (mm/rev) 0.127 0.127
    Feed speed Vf (mm/min) 31 25
    Holder diameter ØDc (mm) 31.75 31.75
    Holder depth H (mm) 1578 1578
    Coolant Oil Oil



      TRIDEEP Competitor
    Body DSD-EF 35.00-FTIndexable drill
    Insert TOGT 140510-DT IC908 Indexable insert
    Guide pad GPS-07-20-120 IC908 Indexable guide pad
    Cutting speed Vc (m/min) 24 20
    Feed f (mm/rev) 0.127 0.127
    Feed speed Vf (mm/min) 28.19 22.96
    Holder diameter ØDc (mm) 35.00 35.00
    Holder depth H (mm) 1720 1720
    Coolant Oil Oil



    Competitor
    Productivity
    1.2 times
    Feed speed (mm/min)


    - High productivity: TRIDEEP increases productivity by 20% over the current competitor’s gundrill
    - Easy inventory management: No need for regrinding



    GD-DH
    Gundrill Gundrills Carrying Triangular Inserts with 3 Chip Splitting Cutting Edges and a Wiper for High Hole Surface Quality
    • Note: Gundrills can be supplied with up to 2400 mm length on request.
    • Inserts and guide pads should be ordered separately (they are not included with the tools)
    • Preventative measures:
    • Do NOT operate the deep hole drill at full speed before engaging the guide hole.
    • Enter the guide hole slowly at a speed of 50 - 100 rpm.
    (1) Master insert identification


    Universal Marking for Deep Drilling Tools
    ******* [Lot no.]




    DSD-EF-FT
    Deep Single Tube Drills with External 4 Start Thread Connection Carrying Triangular Inserts (16-40 dia.)
    • Note: Each item in the attached catalog page represents a diameter range
    • Inserts and guide pads should be ordered separately
    • Ordering example: DSD-EF 29.00-FT
    (1) Cutting diameter minimum
    (2) Cutting diameter maximum (3) Tube designation


    DSD-IF-FT
    Deep Single Tube Drills with Internal Single Start Thread Carrying Triangular Inserts (16-32 dia.)
    • Note: Each item in the attached catalog page represents a diameter range
    • Inserts and guide pads should be ordered separately
    • Ordering example: DSD-EF 29.00-FT
    (1) Cutting diameter minimum
    (2) Cutting diameter maximum (3) Tube designation

    Universal Marking for Deep Drilling Tools
    D- Tool diameter
    Metric- D16.00
    Inch- D.630

    d- Pilot diameter
    Metric- d12.6
    Inch- d.496

    Tool style
    F- Fixed pocket 3-5 cutting edges
    G- Fixed pocket single cutting edge

    Thread type
    4ST- Four start thread single tube
    1ST- Single start thread single tube
    4DT- Four start thread double tube

    16- Tube diameter
    Thread type
    [Lot No.]






    TOGT-DT
    Deep Drilling Inserts with 3 Chip Splitting Cutting Edges, Positive Rake Chipbreaker and a Wiper



    GPS
    Deep Drilling Solid Carbide Guide Pads



    Universal Marking for Deep Drilling Tools
    Marketing
    [Lot No.]
    Guide
    Pads





    The NPA39 -2020's pdf file: View (PDF) or Download (ZIP)
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