Page 6 - CBN_2018
P. 6

Grinding Vs. Hard Turning


                An important advantage in using PCBN inserts
       PCBN INSERTS  grinding operations of hardened parts. Turning
                is that they can replace the slow and expensive

                with PCBN inserts significantly reduces the cost
                per part when compared to grinding. ISCAR’s
                global sales figures have shown that customers
                are changing their finishing processes from
                grinding to turning with PCBN inserts, particularly
                in the global automotive industries.




                Grinding                                         Hard Turning





















              •  Size tolerance specifications beyond          •  Size tolerance specifications beyond the
                the capability of turning                        capability of turning
              •  Surface finish requirements too tight         •  Complex geometry that makes single-point
                for hard turning                                 turning more practical
                                                               •  Relatively high metal removal rates
                                                               •  Dry machining
                                                               •  Faster machine setup
                                                               •  Faster cycle times
                                                               •  I.D. and O.D. machining on one machine



                  Surface Ra [μm]  1










                                                                PCBN
                    0.5
                                                                       Grinding




                                                0.1                      0.2                  0.3
                                                        Feed rate [mm/rev]




     6      ISCAR
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