Page 15 - HOLE_MAKING_CATALOG_INCH_2022_P237-P372
P. 15

USER GUIDE


             Machine Setup


                  STS and DTS                                      Guide Bush
                                                                   Tolerance
                              Workpiece rotating system            Guide bush tolerance should be G6 in order to keep
                  Workpiece - rotating  Guide bush   Tool - fixed  consistent tool life and cutting accuracy. Diameters
                                                                   for G6 tolerance are shown on the right.
                                                                          øD (inch)         G6 tolerance (μinch)
                                                                          .630 - .709          +240 - +680               DEEP DRILLING - BTA SYSTEM
                                                                         .7091 - 1.181         +280 - +800
                                                                        1.1815 - 1.575        +360 - +1000

                                           Up to                   Material
                                           .0008”                     Guide bush      System       Advantage
                                                                        material
                                                                                                   Cost efficient
                •  Only used when the workpiece and the              Hardened steel  Workpiece rotating  (inexpensive)
                  tool axis are on the same line.                                    Tool rotating   Long life
                •  Better hole straightness and wear resistance on guide   Tungsten carbide  Workpiece rotating  guide bush
                  bush are provided compared to the tool rotating system.
                •  Keep the alignment between guide                                 Guide bushing
                  bush and spindle within .0008”.                             (use hardened steel or carbide)

                                Tool rotating system
                      Tool - rotating  Guide bush  Workpiece - fixed

                                                                                ¿D




                                                                   Coolant
                                     Up to                         Temperature
                                     .0008”
                                                                   The proper coolant temperature is 30 - 40°C (90 - 100°F).
                                                                   If the temperature exceeds this range, the
                •  Can be used when the workpiece and the          coolant will deteriorate easily and may shorten
                  tool axis are not on the same line.              tool life and generate poor surface finish.
                •  Keep the alignment between guide
                  bush and spindle within .0008”.                  Filtration
                                                                   The coolant must be filtered properly in order to
                  DTS                                              protect guide pads and workpiece surface.
                  Positioning of outer tube and guide bush
                  Be sure to set the outer tube more than .197” into   Water-soluble type
                  the guide bush to properly supply the coolant.   Around 10% (dilution rate 1/10) is recommended
                                                                   for the concentration of water-soluble
                  Positioning of workpiece material and guide bush  coolant in order to protect guide pads.
                  Sealing is not required for DTS because of
                  the vacuum effect, but keep the gap between
                  workpiece material and guide bush within .039”.
                          Workpiece     Guide bush

                                             Outer tube




                                             At least
                                             .197”
                          Up to .039”







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